Front Bulkhead Assembly Between August 2005 and August 2006 (20 Off Photos).
Front chassis members before I started to assemble the front bulkhead and its associated equipment with the heater matrix in its original position.
Steering rack and front brake hose lines.
Steering rack, front brake hose lines and cabin heater hoses (in their original routing).
Steering rack, front brake hose lines and cabin heater hose (in its original routing).
Steering rack, front brake hose lines & insulation panels.
Brake fluid reservoir and associated brake hose lines.
Brake and clutch fluid reservoirs and associated hose lines.
Clutch fluid reservoir and associated hose line.
Brake fluid reservoir, associated hose lines, air horns & cabin heater hoses (in original position).
Brake and clutch fluid reservoirs, associated hose lines and air horns.
Rear view of front bulkhead showing brake master cylinders, brake lines & air-con hoses with heater matrix in original posiition.
Rear view of front bulkhead showing brake lines & cabin heater hoses in original position.
Looking down on the original pedal box (cabin heater matrix in original position).
Final assembly showing the windscreen washer bottle & cabin heater hoses in their repositioned locations after moving the heater matrix.
Final assembly showing heater matrix in its final position.
Final assembly showing the windscreen washer bottle & cabin heater hoses in their repositioned locations after moving the heater matrix.
Final assembly showing the windscreen washer bottle & cabin heater hoses in their repositioned locations after moving the heater matrix.
Partially finished assembly, brake & clutch fluid reservoirs, air horns & compressor, washer bottle (in original position), cabin heater hoses (in original position), & air-con drier.
Partially finished assembly showing brake & clutch fluid reservoirs, air horns & compressor, washer bottle (in original position) & cabin heater hoses (in original position).
Rear view of front bulkhead showing the cabin heater hoses (in original position), brake lines & pressure sender switch for the rear brake lights activation.
Front chassis members before I started to assemble the front bulkhead and its associated equipment with the heater matrix in its original position.
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March 2011
Some changes to the front bulkhead where the control unit for the twin radiator fans has been fitted and a new wiring loom installed.
The control unit is from a Rover 75 and gives stepped speeds for both fans which will switch in and out as required by the demands of the radiator and the air-conditioning condenser.
The new control unit for the fans is the black box next to the windscreen washer bottle.
The new control unit for the fans is the black box next to the windscreen washer bottle.